PU Foam
PU Foam
Flexible polyurethane foam blocks and fabricated components — cushioning, filtration, insulation and acoustic damping for automotive and industrial applications, cut or die-cut to your drawing.
Applications
Where PU Foam is Used
Typical applications across automotive and industrial assembly lines — tell us yours, and we will recommend the right grade.
Seat Ventilation Pads
Airflow distribution pads for automotive seat ventilation systems, cut to seat contour.
Interior Cushioning & Padding
Trim, door panel and headliner padding with consistent compression and resilience.
Cabin Air Filter Media
Open-cell PU foam sheets and blocks for cabin air filtration and intake filtration.
Acoustic Damping
Buzz, squeak & rattle control and acoustic absorption in interior assemblies.
Protective Packaging Inserts
Custom-cut foam inserts and pouches that cradle fragile components during transit.
Insulation & Sealing
Lightweight thermal and acoustic insulation where flexible foam is required.
Specifications
Material Properties at a Glance
Typical ranges for standard grades. Exact values are confirmed against your application and drawing.
| Property | Typical Range |
|---|---|
| Material | Open-cell flexible polyurethane foam |
| Density | 12 – 60 kg/m³ (typical range) |
| Thickness | 1 – 100 mm after cutting; blocks up to 2000 × 2000 × 1000 mm |
| Cell Structure | Open cell (reticulated grades available on request) |
| Temperature Range | -30 °C to +90 °C (typical) |
| Compression Set | Low — recovers after compression (grade dependent) |
| Options | Self-adhesive backing, flame-retardant and anti-static grades, custom hardness |
Values above are indicative — our engineers confirm exact properties for your part.
Features
What PU Foam Offers
Engineered properties you can spec with confidence.
- Lightweight with high energy absorption
- Available as block, sheet, roll or finished die-cut part
- Custom density, hardness and thickness per application
- Optional pressure-sensitive adhesive backing for fast assembly
- Excellent resilience and dimensional stability
- Flame-retardant and anti-static options on request
Why Buy from Parul Plast
Advantages You Get on Every Order
Single-part supply — foam, conversion, adhesive and packaging from one vendor
Die-cut or profiled to your drawing with tight tolerances
Consistent quality under our ISO 9001:2015 quality management system
Fast prototyping and short lead times
Volume production backed by a 100% on-time delivery commitment
How It's Made
From Drawing to Dispatch
A five-step process that turns your requirement into a quality-checked component.
- 1
Requirement review — your drawing or sample defines density, hardness and finish.
- 2
Material selection — we match the right foam grade to your application.
- 3
Cutting — block or sheet cut to size using hot wire or rotary cutting.
- 4
Conversion — lamination, adhesive backing, die-cutting or profile cutting as required.
- 5
Inspection & dispatch — final inspection against drawing before packing and delivery.
Gallery
PU Foam in Production
Material, conversion and inspection — a look inside our process.
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View ProductsNeed PU Foam to your drawing?
Send us your drawing or sample — we will confirm material, tooling and lead time the same working day.